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濕粕蒸脫工程介紹新型效率高的DTDC系列蒸脱机

我公司采用的是新型效DTDC系列蒸脫機——
蒸脫機是浸出油廠濕粕脫溶和鈍化粕中抗營養因子的關鍵設備。我公司在多年實踐的指導下完善的新型效DTDC蒸脫機,集脫溶、幹燥、冷卻于體,操作簡單,産品質量穩定:
1.透汽盤設計,使混合汽體由蒸脫層上行時均勻穿透料層,且不使濕粕從汽孔中落下,混合汽體氣相溫度可降至700C,不僅脫溶效果好,而且節省了大量直接蒸汽量,減輕了冷凝器的冷凝負荷; 
2.蒸脫層的落料,采用自動控制的落料閥,保證了恒定的蒸脫層料位和足夠的脫溶時間,並且把蒸脫層和下部烘幹層分開,避免了生産中少量溶劑氣體下行造成的損耗;
3.蒸脫機主軸采用固定軸承固定上軸頭和推動軸承固定下軸頭。避免了把大軸和攪刀的重量以及物料轉動的反作用力都下壓到減速機上,造成減速機損壞、壽命不長和能耗消耗大等。用滾動軸承把上軸頭固定在蒸脫機外部,旦損壞更換非常容易;
4.的自動料門系統,全滾動軸承設計,運轉靈活,壽命長,定位好,有效避免了溶劑外泄。蒸脫機上部的濕式捕集器采用進口的霧化噴頭,把蒸脫機外排的混合氣體中細微粕粉大量的捕集,有利于蒸的換熱效果,避免了粕粉進步由蒸進入分水箱引起的系列問題。
我公司蒸脫機的優點:
1、鈍化和破壞粕中的尿素酶和胰蛋白酶等抗營養成分,提粕的利用價值;
2、控制粕中蛋白變性程度,有效地提粕的NSI指數;
3、較好地調節了粕的色香味和粒度;
4、更有效地降低粕中殘溶,調節了粕的水分,從而保證生産中低的溶劑消耗及粕的可靠使用;  
Wet Meal Desolventizing Process
Our company adopts the new high efficiency DTDC series desolventizer toaster.
Desolventizer toaster is the key equipment for wet meal desolventizing and passivation of anti-nutritional factors in the meal. Under the guidance of many years' of practice, our company has developed the new high efficiency desolventizer toaster, which sets desolventizing, drying and cooling in one, with simple operation, stable product quality:
1. Unique barrier design makes the mixed gas penetrate materials evenly through desolventizing layer on the line and prevent wet meal from falling down from the steam opening. The gas mixture temperature may drop to 700℃, which will not only get better desolventizing effect, but also save a lot of direct steam and reduce the condenser refrigeration load.
2. The blanking of the desolventizing layer uses automatically controlled valve, which can not only ensure the constant material level of desolventizing layer and sufficient desolventizing time, but also separate the desolventizing layer from lower drying layer, and avoid the solvent loss during the production. 
3. The main shaft of desolventizer uses a fixed bearing to fasten the top shaft and a driven shaft to fasten the bottom shaft. Avoid putting the weight of the main shaft and mixing knife as well as the reacting force of material turning all on the reducer, or it will damage the reducer, shorten its service life and increase the energy consumption etc. Fix the top shaft outside the desolventizer with the rolling bearing, and it's easy to replace it once damaged.
4. The advanced automatic material door system, rolling bearing design, flexible operation, long service life and good positioning can effectively avoid the solvent leakage. The wet catcher on the top of desolventizer adopts the imported atomization nozzle, and collect the fine meal powder of the gas mixture from the desolventizer to the maximum. It's good for heat exchange of the first evaporating, and can avoid a series of problems caused by the meal powder entering the water tank from the first evaporation.

Desolventizer toaster advantages:
1. Passivate and damage the anti-nutritional components such as the urea enzyme and trypsin in the meal, and improve meal value in use.
2. Control the protein denaturation degree in the meal , and improve the NSI index effectively.
3. It can better regulate the color, flavor and taste of the meal.
4. It can better reduce residual solvent in the meal and regulate the meal moisture, so as to guarantee the minimum solvent consumption and safe use of the meal.

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公司地址:中國·河南省鄭州高新技術開發區化工路與長椿路交叉口南200米

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